Cold working processes:
Below the recrystallization temperature if the mechanical work is done on the
metals , there will no grain growth but it must be grain this integration
elongation , the process is known is cold working processes. In cold working
process greator pressure is required than that required in hot working. As the
metal is in a more rigid state. It is not permanently deform until stress
exceeds the elastic limit. Most of the cold processes are performed at room
temperature , the different cold working processes are
1: Drawing
·
Wire drawing
·
Tube drawing
·
Blanking
·
Spinning
2: Sequeezing
·
Coining
·
Sizing
·
Riveting
3: Bending
·
Angle bending
·
Plate bending
·
Roll forming
4: Shearing
>Punching >Blanking
> Trimming > Perforating
>Notching >Launcing
>Slittig
5:Extruding
Hot and Cold working Processes:
The metal working
processes are derived into hot working and cold working processes. The
division is on the basis of the amount of heating applied to the metal before
applying the mechanical force. Those processes working above the
re-crystallization temperature are hot working processes where as the below or
termed as cold working processes.
Under the action of
heat and force when the atom reach a certain high energy level the new crystal
start forming , which is termed as re- crystallization. Re-crystallization
destroys the old grain structure deform by the mechanical working and entirely
new crystal which are strain free and form.
Re-crystallization
temperature is defined as the approximate minimum temperature at which
complete re-crystallization of a cold work metal occurs with in a specified
time.
Hot working processes.
Hot working of metals
takes place above re-crystallization by hot working processes the metal are
given desired shape by subjecting then two forces which cause then to undergo
plastic deformation at the temperature above the re-crystallization range.
Different hot working
processes are as follows:
1: Forging
- Hammer or smith
forging
- Drop forging
- Upset forging
- Press forging
- Roll forging
- Swaging
2: pipe welding
- Butt welding of heated
strips
- Butt welding of electrical resistance
- Lap welding
- Hammer welding
3: Rolling
4: Piercing
5: Spinning
6: Extruding
7: Drawing or Cupping